Prototyping and Manufacturing Center From the feasibility study to series production

Prototyping & contract manufacturing – quality and high precision for your projects

360° service: Our experts support you from the initial consultation through to the development and production of your component.

Complete solution from a single source—our comprehensive service package offers solutions tailored to your individual requirements. We support you with the entire process from start to finish.

Production at your company—based on our wealth of knowledge and experience, we support you with preparation, turnkey system production, and implementation. And our service package always includes on-site consulting to ensure the manufacturing process runs smoothly at your company.

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Innovative subcontracting in our prototyping and manufacturing center

Your idea. Our way. Your success.
Our aim is to unleash the full potential of your projects—with unbeatable quality and maximum efficiency in production. We’re with you on the road to success and help you to

Minimize risks
Shorten time to market
Discover opportunities
Calculate investment costs (CAPEX)
Boost your operating profit (OPEX)

Space for your welding projects

From your vision to the final component: Our Prototyping & Manufacturing Center is the place where state-of-the-art technology meets in-depth specialist knowledge and a wealth of expertise—to bring your projects to life.

Highly sophisticated simulation, welding, and measuring technologies enable the manufacturing of components measuring up to 11 ft. and weighing as much as 2.5 tons.

Welding without compromise - for every application and every material

Our solutions are used across all industries:

Construction and agricultural machinery (yellow goods)
Automobile industry
Machine and plant construction
Commercial and special-purpose vehicles
Aerospace industry

We process a full range of materials—from thin-walled to solid structures, regardless of shape and dimensions.

Certified quality

Tried and tested—the highest standards for your components

Certified for contract manufacturing, we draw on the latest welding technologies and ensure the success of your projects by combining the advantages they have to offer.

Maximized efficiency and customized solutions for your needs

Welding process optimization based on:

Digital twins for precise planning
Simulation of cycle times and process flows
Error prevention before the actual welding process

Assistance systems help to improve welding quality, reduce programming work, and shorten production times.

We ensure flawless components by:

Testing to pinpoint errors
Taking rapid, cost-effective action to correct errors

Ensures the quality and dimensional accuracy of components:

Incoming inspection of individual components through to the entire assembly to check tolerances and dimensional accuracy
Evaluation of welding sequences, process parameters, and clamping concepts for subassemblies and complete assemblies

Analysis of warpage behavior with different welding strategies:

Material properties
Clamping concepts
Process parameters
Welding sequences

Monitors and records relevant welding data for:

Seamless tracking of every weld
Perfect reproducibility of all welds

WeldCube

Live view of the weld ensures:

Early detection of potential errors
Enhanced efficiency in the welding process

More about ArcView

We carry out quality control for welds and components in our in-house metallurgy laboratory—as per individual customer requirements:

Macrosections and microsections
Tensile tests
Hardness testing
Computer tomography
and much more

Perfect components — additive manufacturing and sample qualification

Additiv gefertigter Druckbehälter Additively Manufactured Pressure Vessel: We’re equipped for all customer and welding requirements and always find the right solution. And this component is a perfect example of this. We looked at the entire process chain, from the design through to the CE label.

The draft European standard prEN 13445-14 was used as the basis for the model qualification. The report provides an up-close insight into the entire process and illustrates the potential offered by metal-based additive manufacturing via arcs—and the performance it delivers.

Fronius Additive

Inquiry prototype center

Are you already a Fronius customer?

Then please send your request for prototype production to your national contact person.If you do not yet have a contact person, please complete the following contact form.

Send your non-binding request directly to Fronius

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